Guangdong, China
Business Type:
Manufacturer/Factory
Main Products:
Year of Establishment:
2007-12-18
Main Markets:
North America, Europe, Southeast Asia/ Mideast
Terms of Payment:
LC, T/T, D/P, PayPal
OEM/ODM Availability:
Yes
OEM/ODM Service
Sample Available
MEI Awards

Sheet Metal Stamping Ultrasonic Cleaning Machine, Ultrasonic Cleaning Machine, Ultrasonic Cleaning Machine for Sheet Stamping manufacturer / supplier in China, offering Fast Clean Oil/Grease Sheet Metal Stamping Ultrasonic Cleaning Machine, Skymen Ultrasonic Cleaner for Car Tyre/Wheel/Rim Cleaning, Skymen Jewelry Digatal Ultrasonic Cleaner with Timer and Heater 6.5L and so on.

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Supplier Homepage Products Industrial Ultrasonic Cleaner Fast Clean Oil/Grease Sheet Metal Stamping Ultrasonic Cleaning Machine

Fast Clean Oil/Grease Sheet Metal Stamping Ultrasonic Cleaning Machine

Get Latest Price
Min. Order / Reference FOB Price
1 Set US $3,000-12,000/ Set
Port: Shenzhen, China
Production Capacity: 1000PCS/Month
Payment Terms: T/T, Paypal
Application: Metal Stamping
Cleaning Media: Wet Cleaning
Automation: Manual
Cleaning Precision: Ultra-Precision Industrial Cleaning
Control: Artificial
Principle: Physical and Chemical Cleaning

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Basic Info

Model NO.
JP-5024
Certification
CE, RoHS
Condition
New
Customized
Customized
Feature
Eco-Friendly
Material
SUS304
Trademark
Skymen
Transport Package
Wood Case Packing
Specification
2500x1450x1550mm
Origin
China Mainland
HS Code
8479899990

Fast Clean Oil/Grease Sheet Metal Stamping Ultrasonic Cleaning Machine

 
1.Why do you need  Sheet Metal Stamping Ultrasonic Cleaning Machine?

Thoroughly cleaned metal stamped parts are better able to accept post-stamping finishing such as powder coating, painting and plating.   Metal fines and lubrication residues if left on metal stampings will quickly cause coating failure.  The problem is solved by positioning an ultrasonic cleaning system at the end of the stamping line.

Ultrasonic cleaning systems are both faster and far superior to conventional scrubbing in solvent-based wash tanks with their associated environmental and solvent-disposal challenges.  Instead, cavitation cleaning action in a biodegradable ultrasonic cleaning solution quickly removes stamping line contaminants from all surfaces immersed in the solution, no matter how complex the parts.  Cleaning is provided by the implosion of billions of microscopic bubbles created by generator-powered ultrasonic transducers either immersed in or bonded to the cleaning tank.  Post-cleaning steps can include ultrasonic rinsing and drying to yield contamination-free surfaces.

 
2. How to Choose Sheet Metal Stamping Ultrasonic Cleaning Machine? 

Ultrasonic cleaning systems range from small benchtop units to fully automated cleaning lines.

As an example we'll use the JP-720ST industrial cleaners available from Skymen in capacities of 360L. The cleaning tank and accompanying rinse tank, both furnished with baskets, provide precise ±2 cm vertical agitation, a proven technique to speed the removal of contaminants by up to 20%.  The cleaning tank offers frequency of 28 and 40 kHz; ultrasonic power is available as an option on the rinse tank. The line can also be fitted with an optional shower rinse station using city or DI water to be used as either a first or second rinse step, and a hot air dryer. The entire assembly is fitted on a support frame.

3.Cleaning Process Of Sheet Metal Stamping Ultrasonic cleaning.

First prepare the solution. Add water to the cleaning tank until it is half full, then the recommended amount of ultrasonic cleaning solution concentrate for a full tank. 

A good candidate is demulsifying elma tec clean A4 to remove oil, grease and other contaminants from metal surfaces. 

Recommended dilution is to 2 to 5% with water at a temperature of 60C.  Continue filling the cleaning tank with water and fill the rinse tank.

Turn on both units and activate their degas modes.

Degas time depends on tank capacity but 15-20 minutes should suffice.  You are now ready to clean.

If the solution is cold set the thermostat to 60 and allow it to warm.

Placed freshly stamped metal parts in the cleaning basket suspended over the cleaning solution. 

Try to minimize stampings contacting each other.The rinsing station basket can be readied to accept the next batch of stampings for the cleaning cycle.

Lower the basket into the cleaning solution, close the lid to minimize noise and evaporation, and activate the cleaning cycle.

At the end of the cycle remove the basket and examine the parts. If satisfied, move the basket to the shower rinse station and/or the rinse tank. Activate the rinse tank cycle while initiating another cleaning cycle.   

Stampings can be air dried or placed in the hot air dryer.

If rusting is a concern add 0.05 to 0.5% elma-KS to the rinsing tank for temporary corrosion protection.
 

4.Featurs:

Other features of the Skymen Metal Stamped Parts Ultrasonic cleaner let you program the cleaning cycle with user-friendly keys and displays.Examples include

  • Set and recall up to 5 user-defined cleaning programs
  • Degas and mix fresh cleaning solutions to remove cavitation-inhibiting trapped air
  • Activate the pulse mode for blasts of intense energy to remove stubborn deposits
  • Activate the sweep mode to provide uniform distribution of sonic energy
  • Adjustable utrasonic power to 100% in 40% steps
  • Set the cleaning time and temperature

5.Specidication of JTS-5024

Model

JTS-5024

Frequency

28/40KHz

Ultrasonic Tank capacity

Customized

Timer

1-99 mins

Ultrasonic Tank size

Customized

Rinsing Tank Size

 Customized

Wood case packing

Pending

Function

Cleaning,Rinsing,Drying

Ultrasonic power

1200W~3000W

Heating power

9KW

Packing

Wood case

G.W.

220kg

POWER SUPPLY

AC 100 ~120V, 60Hz ; AC 220 ~ 240V, 50Hz

 

6. Other  Recommendation

If tank size of this ultrasonic cleaning tank is not suitable for your spare parts, we have other big ultrasonic cleaning tank in store. And we can design and produce any special function ultrasonic cleaning machine you need.
 

7.Packing information and delivery

Fast Clean Oil/Grease Sheet Metal Stamping Ultrasonic Cleaning Machine
Fast Clean Oil/Grease Sheet Metal Stamping Ultrasonic Cleaning MachineFast Clean Oil/Grease Sheet Metal Stamping Ultrasonic Cleaning MachineFast Clean Oil/Grease Sheet Metal Stamping Ultrasonic Cleaning Machine

 

Company Information

8.Skymen Advantage

 

We have been in this industry for 10 years and we are supplying machines to all seller all over the world.All distributor is welcome for win-win coperation.

We have passes ISO,High Tech Company,CE,RoHS,FCC, National Medical Instrument Approval.

 

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