BSCI Factory Meltblown Spinneret Ultrasonic Cleaning Machine 100L

• Customization: Available
• After-sales Service: Technical Support and Service, Spare Parts
• Warranty: 1 Year
• Model NO.: JP-301ST
• Cleaning Media: Wet Cleaning
• Automation: Semi-automatic
• Cleaning Precision: Ultra-Precision Industrial Cleaning
• Control: PLC
• Principle: Physical Cleaning
• Certification: CE, RoHS
• Condition: New
• Customized: Customized
• Feature: High Efficiency
• Tank Size: 800*300*400mm
• Ultrasonic Power: 1500W
• Basket Size: 750*275*360mm
• Frequency: 28kHz/40kHz
• Material: SUS304
• Heating Power: 3000W
• Temperature Setting: 95 Celsius / 203 Fahrenheit
• Transducer: 30PCS
• Transport Package: Ply-Wood Box
• Specification: 96L
• Trademark: Skynen
• Origin: Shenzhen, China (Mainland)
• HS Code: 8479899990

Product Description

Ultrasonic 100L Spunbond die cleaning Melt-blown die blocks cleaning machine

Ultrasonic Cleaner Industry for Melt blown mould
1. Inner tank dimension of this machine: 800*300*400mm (Length × width × deep)

2. The inner tank dimension can be changed/custom according to the size of your Melt blown mould length
3. 1500W stronger ultrasonic power; 3000W heating power

Features at a Glance

 

1. Fast and thoroughly cleaning

2. Saving labor; time; detergent
3 Clean cracks and blind holes for mould
4. No damage to the mold
5. Removing heavy dirt and fabric easily
6. Power can be adjustable
7. SUS 304/SUS 316 tank material
8. Liquid level switch can be added
9. Thermal insulation can be added
10. With water inlet/out let in suitable place
11. With stainless steel basket
12. Filtration cycle system is available
13. Lifting system for basket is available
14. Electrolysis is available
15. Double/Multi frequency is available
16. Cooling system is available
17. Deionized(DI) water is available

Product Parameters

Model Number	JP-301ST
Function	Ultrasonic cleaning + Hot water cleaning
Ultrasonic Frequency	28/40kHz (other frequency can be customized 20KHz 68KHz, 80KHz, 132KHz)
Tank Material	SUS 304 (SUS 316 can be customized)
Thickness of tank	2mm
Inner tank dimension	800*300*400mm / 31*12*16 inch (Length*width*deep)
Machine dimension	1100*700*850mm (Length*width*height)
Packing dimension	1200*800*1000mm (Length*width*height)
Gross weight of machine	130KG
Tank Capacity	96 Liter / 25 Gallon
Transducer	30pcs; 50W for each transducer; 100W transducer can be customized
Ultrasonic Power	1500W
Heating Power	3000W
Time setting of Ultrasonic	0~99 hours
Temperature setting	Room temperature ~ 95°C / 203°F adjustable
Drain hole	On the bottom of inner tank
Water inlet/outlet	Yes; 20mm
Basket	Yes; ,
Basket load	More than 200KG
Length of power line	1.5 meters
Power supply	220V 50Hz; 110V 60Hz
Warranty	1 year
Certificate	CE; RoHS; FCC; REACH
Lead time	3 days after payment

 

How to Cleaning and Fix Meltblown Machine Spinneret

• Step1: Put Spinneret and filter into furnace
• Step2: Ultrasonic cleaning unit
   
• Step3: Put spinneret on table with light
• Step4: Check the hole one by one by magnifier
• Step5: Cleaning the hole by needle with diameter 0.25mm
• Step6: Fix the cover and tighten all the screws gently
• Step7: Adjust the gap up to 0.8mm
  
  Cleaning Effect

CLEANING OF MELT BLOWN DIES, MELT BLOWN DIE BLOCKS
Liquid polymer under high pressure comes out of a spinning beam (die beam, die block) in the melt blown process (spinning fleece process) and will be blown and spun through high speed hot air and cold air into fine fibres (micro fibres), which will be collected by a takeup mesh and carried away. Nonwoven micro fibre fleece fabrics are produced by this method, which, depending on the application, could be produced in different densities, thicknesses, absorptivity, strengths and merged into several layers. Besides of the well-known fleece shirts and fleece jackets, other typical products are extremely light but high efficient respiratory filters, cabin filters and fuel filters, and also large absorption and isolating stuff, such as diapers, cushion fleece, or isolating mats. Single use clothes or vacuum cleaner bags are also manufactured out of micro fibres fleece.

The cleaning of these spinning beams or die beams, which are frequently several meters long, requires a very delicate cleaning process, due to the extremely fine die holes and geometries. 






 

 

96L hot sale mould of Meltblown die industrial ultrasonic cleaner For Removing Oil / Rust dirty

 

Function:

Ultrasound is the most efficient and cost effective method of removing Carbon ,oil, rust ,build-up dirt

 

Features:

1. stainless steel tank has resistance to wear and long work life.
2. tank capacity:96Liter, with Digital timer & heater control
3. with Stainless steel basket
4.Use just tab water, or industrial alcohol and solvent cleaner for more higher cleaning requirement
5.industrial control chip microcontroller.flexible circuit boards control, more secure & stable
6.with drainage,basket,lid and Multi-direction castors
7. Transducer : Korea techinique
8. PCB board is independent research and development design production by skymen
9.Generator is high quality techinique designed and produced which have been used thousands of units by our USA and Europe customers.
10. circulation pump brand name: CNP (Famous brand)

 

The whole set machine including:

1* cleaning machine

1* lid

1* basket

 

Similar models with different tank volume:

Model	Tank size	Unit size	N.W	Volume	Ultrasonic power	Heating power	Timer	Ultrasonic generator
	L×W×H(mm)	L×W×H(mm)	KG	(L)	(W)	(W)	(min/Hour)	/
JP-120ST	500x300x250	670*480*700	65	38	240-600	1500	1-99min	Built-in
JP-180ST	500x350x300	680x530x700	70	53	360-900	1500	1-99min	Built-in
JP-240ST	550x400x350	730x580x770	80	77	480-1200	3000	1-99min	Built-in
JP-300ST	550x450x400	730x618x800	87	99	600-1500	4500	1-99min	Built-in
JP-301ST	800x300x400	940x420x800	92	96	600-1500	4500	1-99min	Built-in
JP-360ST	600x500x450	805x705x780	98	135	720-1800	4500	1-99hour	external
JP-480ST	700x500x500	870x705x790	115	175	960-2400	6000	1-99hour	external

How does Ultrasonic Cleaner work?

 

 

How to use an ultrasonic cleaner ?

Cleaning prior to lacquering

Ultrasonic clean 130° F, 2 to 3 minutes, 38 to 40 kHz sweep, 300 Hz sweep rate
Chemistry, Brulin 815GD, 12 ounces per gallon of water
Spray rinse with de-ionized* water to remove gross detergent
Immersion rinse in flowing warm de-ionized* water (30 seconds)
Spray rinse with de-ionized* water (final rinse)
Blow dry with clean compressed air or dry nitrogen

 

Cleaning to remove calcium buildup (replaces "chem-clean")

Ultrasonic clean <110° F, 2 to 3 minutes, 38 to 40 kHz sweep, 300 Hz sweep rate
Chemistry, Ultra-power 132, 1 to 1½ ounces per gallon of water
Spray rinse with de-ionized* water to remove gross detergent
Immersion rinse in flowing warm de-ionized* water (30 seconds)
Spray rinse with de-ionized* water (final rinse)
Blow dry with clean compressed air or dry nitrogen

 

Warranty: 1 year warranty
If any technical problem during warranty time, replacement parts will be sent free of charge. And technical support is also available after 1 year.