• 28/40kHz Automatic PLC Control Ultrasonic Cleaner
  • 28/40kHz Automatic PLC Control Ultrasonic Cleaner
  • 28/40kHz Automatic PLC Control Ultrasonic Cleaner
  • 28/40kHz Automatic PLC Control Ultrasonic Cleaner
  • 28/40kHz Automatic PLC Control Ultrasonic Cleaner
  • 28/40kHz Automatic PLC Control Ultrasonic Cleaner

28/40kHz Automatic PLC Control Ultrasonic Cleaner

After-sales Service: Free Spare Parts
Warranty: 1 Year
Application: Industrial Part Cleaning
Customization:
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28/40kHz Automatic PLC Control Ultrasonic Cleaner pictures & photos
28/40kHz Automatic PLC Control Ultrasonic Cleaner
US $3,000 / Piece
Min. Order: 1 Piece
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Basic Info.

Model NO.
JTM-3072AD
Cleaning Media
Wet Cleaning
Automation
Automatic
Cleaning Precision
Ultra-Precision Industrial Cleaning
Control
PLC
Principle
Physical Cleaning
Certification
CE, RoHS, FC
Condition
New
Customized
Customized
Feature
High Efficiency
Special One
Power Adjustable
Spcial Two
PLC Control Panel
Power Supply
AC380V 50Hz/60Hz 3phase
Tank Size
550X400X350
Frequency
28/40/68kHz Option
Tank Material
Stainless Steel SUS304/SUS 316
Heating Power
24kw
Tank Capacity
720L
Ultrasonic Power
7.2kw
Heater
20-95°c Adjustable
Timer
1-99 Hours Adjustable
Transport Package
1 Set / Wooden Case
Specification
stainless steel 304/316
Trademark
Skymen
Origin
Shenzhen, China (Mainland)
HS Code
8479899990
Production Capacity
50000PCS / Month

Packaging & Delivery

Package Size
3500.00cm * 2100.00cm * 2100.00cm
Package Gross Weight
600.000kg

Product Description

28/40Khz Automatic Control Ultrasonic Cleaner 
 

 

Skymen provides multi-stage aqueous ultrasonic cleaning, high purity deionised water rinsing, multi-frequency variable power ultrasonics, and hot air drying to remove organic residues down to ppb (parts per billion) levels and particulate contamination to 0.1 microns

The process is well established for high specification, high volume cleaning applications, including computer disk drive (HDD) components such as base castings, top covers and head stack assemblies (HSAs) for the world's leading Hard Disk drive manufacturers.

Multi-head Autotrans automation with pick and place operation allows each Autotrans head to release baskets in process tanks while performing other transfers. Autotrans program intelligence continuously monitors basket positions to maximise throughput and system integrity.

Automatic Ultrasonic Cleaner's Introduction
The principle of fully automatic ultrasonic cleaning machine is mainly to transform the power of the power, the sound of the power ultrasonic frequency source, and convert it into a mechanical vibration, and radiate the cleaning liquid in the groove to the ultrasonic by cleaning the groove wall. Due to the radiated ultrasound, the micro bubbles in the liquid in the groove can keep vibration under the action of sound waves. When the sound pressure or the sound strength reaches a certain degree, the bubbles will swell rapidly, and then they suddenly close. In this process, the instantaneous shock waves of the bubbles were closed, which caused the pressure of 1012-1013Pa around the bubbles and the temperature adjustment. Steam -type emptiness has a direct impact on dirt. On the one hand, the adsorption of the surface of the dirt and the surface of the cleaning part, on the other hand, can cause the fatigue destruction of the dirt layer and be separated. Drilling the "vibration vibration and falling off the dirt layer. Due to the vacuum effect, the two liquids quickly dispersed and emulsified in the interface. When the solid particles were wrapped in oil and attached to the surface of the cleaning piece, the oil was emulsified and the solid particles fell off by themselves. When spreading in the cleaning solution, the acoustic pressure of positive and negative transformations will be generated to form a shooting flow and impact cleaning parts. At the same time, because the non -linear effect will generate sound and micro sound flow, ultrasonic vacuum will produce high -speed on the solid and liquid interface. Microcarflow, all these functions can destroy dirt, remove or weaken the boundary dirt, increase stirring and diffusion, accelerate the dissolution of soluble dirt, and strengthen the cleaning effect of chemical cleaning agents. It can be seen that any of the places where the liquid can be immersed and the sound field exists has a cleaning effect, and its characteristics are suitable for cleaning of parts with very complicated surface shapes. Especially after using this technology, the amount of chemical solvents can be reduced, thereby greatly reducing environmental pollution.
 

 

Automatic Ultrasonic Cleaner's Cleaning Specification:

1
Model
JTM-3048AD
2
1st Chamber
 
Function
Ultrasonic cleaning + Filter+ Hot water cleaning
Ultrasonic Frequency
28/40kHz (other frequency can be customized)
Tank Material
SUS 304 (SUS 316 can be customized)
Thickness of tank 2mm
Inner tank dimension
700*500*500mm
Tank Capacity
175L
Transducer
48pcs
Ultrasonic Power
2400W
Heating Power
6000W
Time setting of Ultrasonic
0~99 hours
Temperature setting
Room temperature ~ 95°C adjustable
Drain value
Yes
Water inlet/outlet
Yes
Filter
1 set, connect with 1st tank
Size of filter tank 500*300*300mm
Filtet element precision 5/10μ
Generator
1pcs
Generator power control 2400W
Basket Yes
Basket load
150KG
3 2nd Chamber Function Ultrasonic cleaning + Bubbling + Hot water cleaning
Ultrasonic Frequency 28/40kHz (other frequency can be customized)
Tank Material SUS 304 (SUS 316 can be customized)
Thickness of tank 2mm
Inner tank dimension 700*500*500mm
Tank Capacity 175L
Transducer 48pcs
Ultrasonic Power 2400W
Heating Power 6000W
Time setting of Ultrasonic 0~99 hours
Temperature setting Room temperature ~ 95°C adjustable
Drain value
Yes
Water inlet/outlet
Yes
Bubbling system Yes, air compressor is provided by user
Generator 1pcs
Generator power control 2400W
Basket Yes
Basket load 150KG
3
3rd Chamber
Function
Hot air drying tank
Inner tank dimension
600*500*450mm
Turbines power
750W
Dryer power
3000W
4 Working way of machine Working way Full automatic
Loading and unloding platform Yes
Moving way of basket By mechanical arm
Control way PLC touch screen
5
Warranty
1 year warranty for spare parts, all life technical support
6
Certificate
CE, RoHS; FCC, REACH
7
Production time
35 working days after deposit

Other information: 
In this cleaning process, one robotic arm automatically grabs the cleaning basket. With a set of PLC control system and LED display, the height of the whole machine does not exceed 2.5M. From left to right, there is no need for loading and unloading conveying tables.

Automatic Ultrasonic Cleaner's Cleaning Process(cleaning direction: from left to right)

28/40kHz Automatic PLC Control Ultrasonic Cleaner

 

Automatic Ultrasonic Cleaner's Working Way

The entire process of putting the basket into the cleaning tank, removing the basket and moving the basket between the tanks is automatically completed by a single-arm manipulator. This ultrasonic cleaning machine has a total of 3 working tanks, plus 1 loading and unloading station, a total of 4 stations .

 

Automatic Ultrasonic Cleaner's Same Series With Different Size for Your Choice:

Model Size of every tank Tank Volume Ultrasonic
Power
Heating Power of Ultrasonic tank Heating Power of drying tank Transducer
L*W*H (mm) (L) (W) (W) 750W (pcs)
JTM-3024AD 500X300X250 38L*3 600W 1500W*2 750W 24pcs
JTM-3036AD 500X350X300 53L*3 900W 1500W*2 750W 36pcs
JTM-3048AD 550X400X350 77L*3 1200W 3000W*2 750W 48pcs
JTM-3060AD 550X450X400 99L*3 1500W 3000W*2 750W 60pcs
JTM-3072AD 600X500X450 135L*3 1800W 4500W*2 750W 72pcs
JTM-3096AD 700X500X500 175L*3 2400W 6000W*2 750W 96pcs
JTM-3120AD 800X600X550 264L*3 3000W 6000W*2 750W 120pcs
JTM-3144AD 1000X600X600 360L*3 3600W 9000W*2 750W 144pcs
JTM-3216AD 1000X900X600 540L*3 5400W 18000W*2 1100W 216pcs
JTM-3288AD 12000*1000*800 960L*3 7200W 24000W*2 1500W 288pcs


Images:
28/40kHz Automatic PLC Control Ultrasonic Cleaner28/40kHz Automatic PLC Control Ultrasonic Cleaner28/40kHz Automatic PLC Control Ultrasonic Cleaner28/40kHz Automatic PLC Control Ultrasonic Cleaner28/40kHz Automatic PLC Control Ultrasonic Cleaner


Automatic Ultrasonic Cleaner's Features

Manipulator adopts robot arm, good safety.
Imported Korean transducer, strong output power and long service life.
New power supply, multi-function, uniform ultrasonic output.
Automatic ultrasonic cleaning machine fully enclosed structure, no odor, beautiful.
Adopt special washing basket for loading, good cleaning angle, good cleaning effect.
PLC program control, the whole process is completed automatically.
With in and out material table, very convenient for loading and unloading.
Glass sight window, cleaning process is clear at a glance.
Omron digital display temperature control, precise temperature control.
Automatic ultrasonic cleaning machine using SUS304 stainless steel plate, no rust, durable.

 

Why Ultrasonic Cleaner ?

Cavitation, the collapse of millions of tiny bubbles created by ultrasonic vibrations, releases high energy and enormous cleaning power. This cleaningaction gently and thoroughly removes dirt, oil, and contaminants from every surface in contact with the cleaning fluid. Because the liquid can penetrateinto very small crevices, ultrasonic cleaning can clean intricate items that cannot be cleaned by hand.


Automatic Ultrasonic Cleaner's Application:
In all cleaning methods, fully automatic ultrasonic cleaning is the most efficient and best effect. The reason why ultrasonic cleaning can achieve this effect is closely related to its unique working principle and cleaning method. We know that in production and life, there are many things that need to be cleaned, and there are many types and links that need to be cleaned. When the requirements are met, even the steam cleaning and high -pressure water shooting can not meet the demand for higher cleanliness. Ultrasonic cleaning can achieve fungal bacteria, dissolved organic pollutants, and prevent over corrosion. Therefore Widely used in various industries:
(1) The mechanical industry: removal of rust -proof oil; cleaning of quantity; oil and rust removal of mechanical parts; cleaning of engines, carburetor and automotive parts; Cleaning and so on.
(2) Surface treatment industry: oil removal and rust removal before electroplating; cleaning before plating; phosphorus treatment; clearing carbon accumulation; removing oxide skin; removing polishing paste; metal workpiece surface activation treatment, etc.
(3) The instrumental industry: cleaning before the high cleanliness of precision parts, etc.
(4) Electronic industry: printing line boards removing rosin, welded spots; cleaning of mechanical electronic parts such as high -voltage contacts.
(5) Medical industry: cleaning, disinfection, sterilization, and cleaning of experimental utensils.
(6) Semiconductor industry: High cleanliness cleaning of semiconductor chips.
(7) The head of the watch and the decoration industry: remove the mud, dust, oxidation layer, polishing cream, etc.
(8) Chemistry, biological industry: cleaning and dirt of experimental utensils.
(9) Optical industry: oil removal, sweat removal, and gray of optical devices.

28/40kHz Automatic PLC Control Ultrasonic Cleaner

Automatic Ultrasonic Cleaner's Warranty:

1 Year warranty for Skymen ultrasonic cleaner.

If any technical problem during warranty time, replacement parts will be sent free of charge. And technical support is also available after 1 year. 



Automatic Ultrasonic Cleaner's Cleaning Effect:

28/40kHz Automatic PLC Control Ultrasonic Cleaner

28/40kHz Automatic PLC Control Ultrasonic Cleaner28/40kHz Automatic PLC Control Ultrasonic Cleaner

FAQ:
 
Q: What frequency is better for my parts?
A:  Frequency is suggested based on pollutants in the objects. 
28kHz frequency is stronger, better for car/motor/truckessel parts clean (remove oils, grease, pastes, etc. )
40kHz is better for pcb boards, electronic parts, etc. 
Higher precision goods, higher frequency. 
 
Q: Can ultrasonic cleaning damage parts?
A: Although the effect of thousands of implosions per second is very powerful, the cleaning process is safe. No damage to your daily objects.
 
Q: What cleaning solution should I use?
A:A large variety of different formulas designed for specific applications. Proper selection is crucial for acceptable cleaning activity and to prevent unwanted reactions with the workpiece.
 
Q: Is rinsing after cleaning cycles?
A: Rinsing is recommended to remove any chemical residue that could be harmful to the part. Details can be rinsed right in your ultrasonic cleaner or in a clean water bath or in a separate sink tap, distilled or deionized water.

Company's Introduction

Skymen Cleaning Equipment Shenzhen Co., Ltd., which is a leading manufacturer and national high-tech enterprise, was founded in 2007. We have been focusing on R&D of ultrasonic equipment & cleaning solution for more than 15 years with over 200 employee and plant size 20,000 square meter.

There are 2 factories of Skymen, one is located in Shenzhen, closed to HongKong. And the other is located in Shaoguan, Guangdong province, China.

There are more than 120 patents & certificates in total. Our products range covers homeuse ultrasonic cleaner, commercial ultrasonic cleaner, ultrasonic vibration rod series, ultrasonic vibration plate series, large hydrocarbon ultrasonic cleaning equipment with PLC, large ultrasonic cleaning equipment with vacuum implementation, etc.

Products include CE, FCC, PSE, KC and other safety certification, as well as ROHS, PAHS, REACH, SCCP environmental certification, and passed the factory audit BSCI, ISO9001 quality management system.

28/40kHz Automatic PLC Control Ultrasonic Cleaner


28/40kHz Automatic PLC Control Ultrasonic Cleaner

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