| Customization: | Available |
|---|---|
| After-sales Service: | Free Spare Parts |
| Warranty: | 1 Year |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
|---|
| Payment Methods: |
|
|---|---|
| Support payments in USD |
| Secure payments: | Every payment you make on Made-in-China.com is protected by the platform. |
|---|
| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
|---|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Skymen provides multi-stage aqueous ultrasonic cleaning, high purity deionised water rinsing, multi-frequency variable power ultrasonics, and hot air drying to remove organic residues down to ppb (parts per billion) levels and particulate contamination to 0.1 microns
The process is well established for high specification, high volume cleaning applications, including computer disk drive (HDD) components such as base castings, top covers and head stack assemblies (HSAs) for the world's leading Hard Disk drive manufacturers.
Multi-head Autotrans automation with pick and place operation allows each Autotrans head to release baskets in process tanks while performing other transfers. Autotrans program intelligence continuously monitors basket positions to maximise throughput and system integrity.
Automatic Ultrasonic Cleaner's Introduction
The principle of fully automatic ultrasonic cleaning machine is mainly to transform the power of the power, the sound of the power ultrasonic frequency source, and convert it into a mechanical vibration, and radiate the cleaning liquid in the groove to the ultrasonic by cleaning the groove wall. Due to the radiated ultrasound, the micro bubbles in the liquid in the groove can keep vibration under the action of sound waves. When the sound pressure or the sound strength reaches a certain degree, the bubbles will swell rapidly, and then they suddenly close. In this process, the instantaneous shock waves of the bubbles were closed, which caused the pressure of 1012-1013Pa around the bubbles and the temperature adjustment. Steam -type emptiness has a direct impact on dirt. On the one hand, the adsorption of the surface of the dirt and the surface of the cleaning part, on the other hand, can cause the fatigue destruction of the dirt layer and be separated. Drilling the "vibration vibration and falling off the dirt layer. Due to the vacuum effect, the two liquids quickly dispersed and emulsified in the interface. When the solid particles were wrapped in oil and attached to the surface of the cleaning piece, the oil was emulsified and the solid particles fell off by themselves. When spreading in the cleaning solution, the acoustic pressure of positive and negative transformations will be generated to form a shooting flow and impact cleaning parts. At the same time, because the non -linear effect will generate sound and micro sound flow, ultrasonic vacuum will produce high -speed on the solid and liquid interface. Microcarflow, all these functions can destroy dirt, remove or weaken the boundary dirt, increase stirring and diffusion, accelerate the dissolution of soluble dirt, and strengthen the cleaning effect of chemical cleaning agents. It can be seen that any of the places where the liquid can be immersed and the sound field exists has a cleaning effect, and its characteristics are suitable for cleaning of parts with very complicated surface shapes. Especially after using this technology, the amount of chemical solvents can be reduced, thereby greatly reducing environmental pollution.
Automatic Ultrasonic Cleaner's Cleaning Specification:
|
1
|
Model
|
JTM-3048AD
|
|
|
2
|
1st Chamber
|
Function
|
Ultrasonic cleaning + Filter+ Hot water cleaning
|
|
Ultrasonic Frequency
|
28/40kHz (other frequency can be customized)
|
||
| Tank Material |
SUS 304 (SUS 316 can be customized)
|
||
| Thickness of tank | 2mm | ||
|
Inner tank dimension
|
700*500*500mm
|
||
|
Tank Capacity
|
175L
|
||
|
Transducer
|
48pcs
|
||
|
Ultrasonic Power
|
2400W
|
||
|
Heating Power
|
6000W
|
||
|
Time setting of Ultrasonic
|
0~99 hours
|
||
|
Temperature setting
|
Room temperature ~ 95°C adjustable
|
||
|
Drain value
|
Yes
|
||
|
Water inlet/outlet
|
Yes
|
||
|
Filter
|
1 set, connect with 1st tank
|
||
| Size of filter tank | 500*300*300mm | ||
| Filtet element precision | 5/10μ | ||
|
Generator
|
1pcs
|
||
| Generator power control | 2400W | ||
| Basket | Yes | ||
|
Basket load
|
150KG
|
||
| 3 | 2nd Chamber | Function | Ultrasonic cleaning + Bubbling + Hot water cleaning |
| Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
| Tank Material | SUS 304 (SUS 316 can be customized) | ||
| Thickness of tank | 2mm | ||
| Inner tank dimension | 700*500*500mm | ||
| Tank Capacity | 175L | ||
| Transducer | 48pcs | ||
| Ultrasonic Power | 2400W | ||
| Heating Power | 6000W | ||
| Time setting of Ultrasonic | 0~99 hours | ||
| Temperature setting | Room temperature ~ 95°C adjustable | ||
| Drain value |
Yes
|
||
| Water inlet/outlet |
Yes
|
||
| Bubbling system | Yes, air compressor is provided by user | ||
| Generator | 1pcs | ||
| Generator power control | 2400W | ||
| Basket | Yes | ||
| Basket load | 150KG | ||
|
3
|
3rd Chamber
|
Function
|
Hot air drying tank
|
|
Inner tank dimension
|
600*500*450mm
|
||
|
Turbines power
|
750W
|
||
|
Dryer power
|
3000W
|
||
| 4 | Working way of machine | Working way | Full automatic |
| Loading and unloding platform | Yes | ||
| Moving way of basket | By mechanical arm | ||
| Control way | PLC touch screen | ||
| 5 |
Warranty
|
1 year warranty for spare parts, all life technical support
|
|
|
6
|
Certificate
|
CE, RoHS; FCC, REACH
|
|
|
7
|
Production time
|
35 working days after deposit
|
|
Automatic Ultrasonic Cleaner's Cleaning Process(cleaning direction: from left to right)
Automatic Ultrasonic Cleaner's Working Way
The entire process of putting the basket into the cleaning tank, removing the basket and moving the basket between the tanks is automatically completed by a single-arm manipulator. This ultrasonic cleaning machine has a total of 3 working tanks, plus 1 loading and unloading station, a total of 4 stations .
Automatic Ultrasonic Cleaner's Same Series With Different Size for Your Choice:
| Model | Size of every tank | Tank Volume | Ultrasonic Power |
Heating Power of Ultrasonic tank | Heating Power of drying tank | Transducer |
| L*W*H (mm) | (L) | (W) | (W) | 750W | (pcs) | |
| JTM-3024AD | 500X300X250 | 38L*3 | 600W | 1500W*2 | 750W | 24pcs |
| JTM-3036AD | 500X350X300 | 53L*3 | 900W | 1500W*2 | 750W | 36pcs |
| JTM-3048AD | 550X400X350 | 77L*3 | 1200W | 3000W*2 | 750W | 48pcs |
| JTM-3060AD | 550X450X400 | 99L*3 | 1500W | 3000W*2 | 750W | 60pcs |
| JTM-3072AD | 600X500X450 | 135L*3 | 1800W | 4500W*2 | 750W | 72pcs |
| JTM-3096AD | 700X500X500 | 175L*3 | 2400W | 6000W*2 | 750W | 96pcs |
| JTM-3120AD | 800X600X550 | 264L*3 | 3000W | 6000W*2 | 750W | 120pcs |
| JTM-3144AD | 1000X600X600 | 360L*3 | 3600W | 9000W*2 | 750W | 144pcs |
| JTM-3216AD | 1000X900X600 | 540L*3 | 5400W | 18000W*2 | 1100W | 216pcs |
| JTM-3288AD | 12000*1000*800 | 960L*3 | 7200W | 24000W*2 | 1500W | 288pcs |
Images:
Automatic Ultrasonic Cleaner's Features
Manipulator adopts robot arm, good safety.
Imported Korean transducer, strong output power and long service life.
New power supply, multi-function, uniform ultrasonic output.
Automatic ultrasonic cleaning machine fully enclosed structure, no odor, beautiful.
Adopt special washing basket for loading, good cleaning angle, good cleaning effect.
PLC program control, the whole process is completed automatically.
With in and out material table, very convenient for loading and unloading.
Glass sight window, cleaning process is clear at a glance.
Omron digital display temperature control, precise temperature control.
Automatic ultrasonic cleaning machine using SUS304 stainless steel plate, no rust, durable.
Why Ultrasonic Cleaner ?
Cavitation, the collapse of millions of tiny bubbles created by ultrasonic vibrations, releases high energy and enormous cleaning power. This cleaningaction gently and thoroughly removes dirt, oil, and contaminants from every surface in contact with the cleaning fluid. Because the liquid can penetrateinto very small crevices, ultrasonic cleaning can clean intricate items that cannot be cleaned by hand.
1 Year warranty for Skymen ultrasonic cleaner.
If any technical problem during warranty time, replacement parts will be sent free of charge. And technical support is also available after 1 year.
Automatic Ultrasonic Cleaner's Cleaning Effect:
FAQ:
Q: What frequency is better for my parts?
A: Frequency is suggested based on pollutants in the objects.
28kHz frequency is stronger, better for car/motor/truckessel parts clean (remove oils, grease, pastes, etc. )
40kHz is better for pcb boards, electronic parts, etc.
Higher precision goods, higher frequency.
Q: Can ultrasonic cleaning damage parts?
A: Although the effect of thousands of implosions per second is very powerful, the cleaning process is safe. No damage to your daily objects.
Q: What cleaning solution should I use?
A:A large variety of different formulas designed for specific applications. Proper selection is crucial for acceptable cleaning activity and to prevent unwanted reactions with the workpiece.
Q: Is rinsing after cleaning cycles?
A: Rinsing is recommended to remove any chemical residue that could be harmful to the part. Details can be rinsed right in your ultrasonic cleaner or in a clean water bath or in a separate sink tap, distilled or deionized water.
Company's Introduction
Skymen Cleaning Equipment Shenzhen Co., Ltd., which is a leading manufacturer and national high-tech enterprise, was founded in 2007. We have been focusing on R&D of ultrasonic equipment & cleaning solution for more than 15 years with over 200 employee and plant size 20,000 square meter.
There are 2 factories of Skymen, one is located in Shenzhen, closed to HongKong. And the other is located in Shaoguan, Guangdong province, China.
There are more than 120 patents & certificates in total. Our products range covers homeuse ultrasonic cleaner, commercial ultrasonic cleaner, ultrasonic vibration rod series, ultrasonic vibration plate series, large hydrocarbon ultrasonic cleaning equipment with PLC, large ultrasonic cleaning equipment with vacuum implementation, etc.
Products include CE, FCC, PSE, KC and other safety certification, as well as ROHS, PAHS, REACH, SCCP environmental certification, and passed the factory audit BSCI, ISO9001 quality management system.
){kind=link}