| After-sales Service: | Technical Support and Service, Spare Parts |
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| Warranty: | 1 Year |
| Application: | Petroleum Processing Industry |
| Cleaning Media: | Wet Cleaning |
| Automation: | Semi-automatic |
| Cleaning Precision: | Ultra-Precision Industrial Cleaning |
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| Customization: |
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Ultrasonic Electrolysis Cleaning System for Injection Mold connector stamping forming mould
The mold ultrasonic cleaning machine is also called the electrolytic ultrasonic mold cleaning machine, which is a kind of electrolytic cleaning machine. The mold cleaning machine is mainly composed of an ultrasonic generator system, an electrolytic circuit system, a circulating filter system, a special gold type cleaning fluid and a water-based rust inhibitor. The ultrasonic cleaning machine uses a water-based solvent as a cleaning agent, which is mainly suitable for mold removal Cleaning of oil stains, dust removal, stripping agent and electroplating parts before and after plating. It has a good cleaning effect for all kinds of hardware and machinery parts. 
Features:
1. Imported 304 stainless steel structure, beautiful appearance, acid and alkali resistance.
2. It adopts the most advanced ultrasonic generation technology at home and abroad, with stable performance and long life. 3. Imported high-Q piezoelectric ceramic transducer is adopted, which has high conversion rate and good ultrasonic effect. 4. It adopts split ultrasonic generator and optical fiber high-frequency line transmission, which reduces external interference. 5. Imported ultrasonic transducer adhesive and advanced bonding technology are used to ensure that the transducer will never fall off. 6. Set the solvent heating and temperature automatic constant temperature device, the temperature control range is 0-100 ºC. 7. Continuous work for 24 hours, suitable for mass production. 8. Various size designs can be customized according to customer requirements. Process flow
electrolytic cleaning → washing with city water → anti-rust
Main components
ultrasonic generation system, electrolysis circuit system, circulating filtration system
Working principle
Use the mold or the workpiece to be cleaned as the cathode (just put it in the cleaning frame), and use the standard electrode rod as the anode. The use of electrolyzed water produces oxygen at the anode and hydrogen at the cathode. During the operation, a large amount of hydrogen is generated on the surface of the workpiece, so that the dirt is quickly decomposed and peeled off from the surface of the workpiece; at the same time, the cavitation effect of ultrasonic waves is used to cause countless small bubbles to collide with the object. Impact blasting the dirt on the workpiece to automatically peel off the dirt.
At the same time, chemical cleaning liquid should be used to make the dirt decompose rapidly through a sufficient chemical reaction. In this way, even the difficult-to-clean parts, such as the grooves, grooves, corners, holes, holes, bites and other complicated parts inside the mold, will be cleaned cleanly, and the mold will show a brilliant metallic luster from the inside to the outside. The cleaned molds are rinsed with water, and then soaked with special water-based rust inhibitor for steel. This anti-rust agent can quickly remove the moisture on the surface of the mold and form a protection on the surface of the mold. It can be stored or reprocessed after air-drying. Re-production will not produce carbides attached to the mold. Scope of application:
injection molds
instrument precision molds connector molds precision seal molds stamping molds, forming molds, plastic molds, hardware molds, optical mirror molds, rubber molds, medical equipment, auto parts molds, etc. Used for cleaning precision plastic molds, hardware, modules, mold cores, inserts, decontamination, high-temperature carbon deposits, sulfides, gas, degreasing, and rust removal. Mold gas residual layer, sulfide formed at high temperature, fire-resistant plastic residue, toner residue, mold surface oxide, and various mold rust stains, oil stains, etc. Mold gas residual layer, sulfide formed at high temperature, fire-resistant plastic residue, toner residue, mold surface oxide, and various mold rust stains, oil stains, etc. Note: Various non-standard models and sizes can be customized according to customer requirements. 1. Mold types: injection molds, instrument precision molds, connector molds, precision seal molds, stamping molds, forming molds, etc. 2. Mold gas residual layer, sulfide formed at high temperature, fire-resistant plastic residue, toner residue, mold surface oxide, and various mold rust stains, oil stains, etc.
Principle of electrolytic mold cleaning machine
Electrolysis is the process of chemical decomposition of substances under the action of electric current. During the electrolysis process, the dirt on the metal surface begins to fall off, and the peeling is accelerated under the impact of ultrasonic waves. The metal surface is stained with animal and vegetable oils, minerals Oil, paraffin, carbon deposit, oxide layer. Use electrolysis to remove these dirt.
When the current passes through the mold electrolytic cleaning agent containing a special formula, oxygen is generated near the positive electrode of the electrolytic cell, and hydrogen is generated at the negative electrode. Put the metal parts to be cleaned into the positive electrode of the electrolytic cell, and there will be fines on the metal surface during the electrolysis process. These small bubbles cause the dirt to peel off the metal surface. Ultrasonic cleaning is a process in which a 40KHZ high-frequency power supply is used to convert the transducer to mechanical energy from electrical energy. During this process, the transducer transfers huge energy to the cleaning tank solution. Generate positive and negative pressure zones in the liquid, forming tens of thousands of cavitation bubbles, which continue to form explosions, impact the surface of the cleaned metal object, and quickly release the dirt on the metal surface. To clean the mold and restore the mold true color.
Product Parameters
Cleaning Effect
Company Profile
Skymen Cleaning Equipment Shenzhen Co. Ltd., that has worked on ultrasonic cleaner for more than 13 years.Our ultrasonic products fully range from mini household ultrasonic cleaner, benchtop stainless steel small ultrasonic cleaner, and industrial large tank ultrasonic cleaner as well as Immersible ultrasonic transducer system.Our company devote to research and development, with strong engineer teams.Otherwise, we accept customer's idea and want to develop new products together.
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