Automatic Ultrasonic Cleaner with Robotic Arm PLC Control System

Product Details
Customization: Available
After-sales Service: Free Spare Parts
Warranty: 1 Year
Diamond Member Since 2013

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Year of Establishment
2007-12-18
Registered Capital
1.77 Million USD
Management System Certification
ISO9001:2015, Intellectual Property Management System Certificate
  • Automatic Ultrasonic Cleaner with Robotic Arm PLC Control System
  • Automatic Ultrasonic Cleaner with Robotic Arm PLC Control System
  • Automatic Ultrasonic Cleaner with Robotic Arm PLC Control System
  • Automatic Ultrasonic Cleaner with Robotic Arm PLC Control System
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Basic Info.

Model NO.
JTM-3060AD
Cleaning Media
Wet Cleaning
Automation
Automatic
Cleaning Precision
Ultra-Precision Industrial Cleaning
Control
PLC
Principle
Physical Cleaning
Certification
CE, RoHS
Condition
New
Customized
Customized
Feature
High Efficiency
Special One
Power Adjustable
Spcial Two
PLC Control Panel
Power Supply
AC380V 50Hz/60Hz 3phase
Tank Size
500X350X300
Frequency
28/40kHz Option
Tank Material
Stainless Steel SUS304/SUS 316
Heating Power
18kw
Tank Capacity
540L
Ultrasonic Power
5.4kw
Heater
20-95°c Adjustable
Timer
1-99 Hours Adjustable
Transport Package
1 Set / Wooden Case
Specification
stainless steel
Trademark
Skymen
Origin
Shenzhen, China (Mainland)
HS Code
8479899990
Production Capacity
50000PCS / Month

Product Description

Automatic Ultrasonic Cleaner With Robotic Arm PLC Control System
 

 

Skymen provides multi-stage aqueous ultrasonic cleaning, high purity deionised water rinsing, multi-frequency variable power ultrasonics, and hot air drying to remove organic residues down to ppb (parts per billion) levels and particulate contamination to 0.1 microns

The process is well established for high specification, high volume cleaning applications, including computer disk drive (HDD) components such as base castings, top covers and head stack assemblies (HSAs) for the world's leading Hard Disk drive manufacturers.

Multi-head Autotrans automation with pick and place operation allows each Autotrans head to release baskets in process tanks while performing other transfers. Autotrans program intelligence continuously monitors basket positions to maximise throughput and system integrity.

 

Automatic Ultrasonic Cleaner's Cleaning Specification:

1
Model
JTM-3096AD
2
1st Chamber
 
Function
Ultrasonic cleaning + Filter+ Hot water cleaning
Ultrasonic Frequency
28/40kHz (other frequency can be customized)
Tank Material
SUS 304 (SUS 316 can be customized)
Thickness of tank 2mm
Inner tank dimension
700*500*500mm
Tank Capacity
175L
Transducer
48pcs
Ultrasonic Power
2400W
Heating Power
6000W
Time setting of Ultrasonic
0~99 hours
Temperature setting
Room temperature ~ 95°C adjustable
Drain value
Yes
Water inlet/outlet
Yes
Filter
1 set, connect with 1st tank
Size of filter tank 500*300*300mm
Filtet element precision 5/10μ
Generator
1pcs
Generator power control 2400W
Basket Yes
Basket load
150KG
3 2nd Chamber Function Ultrasonic cleaning + Bubbling + Hot water cleaning
Ultrasonic Frequency 28/40kHz (other frequency can be customized)
Tank Material SUS 304 (SUS 316 can be customized)
Thickness of tank 2mm
Inner tank dimension 700*500*500mm
Tank Capacity 175L
Transducer 48pcs
Ultrasonic Power 2400W
Heating Power 6000W
Time setting of Ultrasonic 0~99 hours
Temperature setting Room temperature ~ 95°C adjustable
Drain value
Yes
Water inlet/outlet
Yes
Bubbling system Yes, air compressor is provided by user
Generator 1pcs
Generator power control 2400W
Basket Yes
Basket load 150KG
3
3rd Chamber
Function
Hot air drying tank
Inner tank dimension
600*500*450mm
Turbines power
750W
Dryer power
3000W
4 Working way of machine Working way Full automatic
Loading and unloding platform Yes
Moving way of basket By mechanical arm
Control way PLC touch screen
5
Warranty
1 year warranty for spare parts, all life technical support
6
Certificate
CE, RoHS; FCC, REACH
7
Production time
35 working days after deposit

Other information: 
In this cleaning process, one robotic arm automatically grabs the cleaning basket. With a set of PLC control system and LED display, the height of the whole machine does not exceed 2.5M. From left to right, there is no need for loading and unloading conveying tables.

Automatic Ultrasonic Cleaner's Cleaning Process(cleaning direction: from left to right)

Automatic Ultrasonic Cleaner with Robotic Arm PLC Control System

 

Automatic Ultrasonic Cleaner's Working Way

The entire process of putting the basket into the cleaning tank, removing the basket and moving the basket between the tanks is automatically completed by a single-arm manipulator. This ultrasonic cleaning machine has a total of 3 working tanks, plus 1 loading and unloading station, a total of 4 stations .

 

Automatic Ultrasonic Cleaner's Same Series With Different Size for Your Choice:

Model Size of every tank Tank Volume Ultrasonic
Power
Heating Power of Ultrasonic tank Heating Power of drying tank Transducer
L*W*H (mm) (L) (W) (W) 750W (pcs)
JTM-3024AD 500X300X250 38L*3 600W 1500W*2 750W 24pcs
JTM-3036AD 500X350X300 53L*3 900W 1500W*2 750W 36pcs
JTM-3048AD 550X400X350 77L*3 1200W 3000W*2 750W 48pcs
JTM-3060AD 550X450X400 99L*3 1500W 3000W*2 750W 60pcs
JTM-3072AD 600X500X450 135L*3 1800W 4500W*2 750W 72pcs
JTM-3096AD 700X500X500 175L*3 2400W 6000W*2 750W 96pcs
JTM-3120AD 800X600X550 264L*3 3000W 6000W*2 750W 120pcs
JTM-3144AD 1000X600X600 360L*3 3600W 9000W*2 750W 144pcs
JTM-3216AD 1000X900X600 540L*3 5400W 18000W*2 1100W 216pcs
JTM-3288AD 12000*1000*800 960L*3 7200W 24000W*2 1500W 288pcs


Images:
Automatic Ultrasonic Cleaner with Robotic Arm PLC Control SystemAutomatic Ultrasonic Cleaner with Robotic Arm PLC Control SystemAutomatic Ultrasonic Cleaner with Robotic Arm PLC Control SystemAutomatic Ultrasonic Cleaner with Robotic Arm PLC Control SystemAutomatic Ultrasonic Cleaner with Robotic Arm PLC Control System


Automatic Ultrasonic Cleaner's Features

Comparing with the traditonal ,ultraosnic cleaner could remove dirt, oils, lubricants, carbon, and 
other types of grime that build up on objects . Grooves, internal passageways, hidden cornors ,
seals, and other hard to reach areas are cleaned easily, eliminating hours of disassembling and 
reassembling complex parts. Saving time and Cost.

Do no harm to objects;  

Saving cost and Labor

 

Why Ultrasonic Cleaner ?

Cavitation, the collapse of millions of tiny bubbles created by ultrasonic vibrations, releases high energy and enormous cleaning power. This cleaningaction gently and thoroughly removes dirt, oil, and contaminants from every surface in contact with the cleaning fluid. Because the liquid can penetrateinto very small crevices, ultrasonic cleaning can clean intricate items that cannot be cleaned by hand.


Automatic Ultrasonic Cleaner's Application:
Electronic factory,utensil,hardware,machinery,communication,biological,mdical instrument,glasses,optical,textile,auto parts,ships,aviation,mining area,commercial cleaning
Kitchen industry, medical industry, electronic factory, molding factory, car workshop, diesel workshop, car industry, scientific laboratory, university, dental clinics, eyeglass shop, hardware tools shop.
Automatic Ultrasonic Cleaner with Robotic Arm PLC Control System

Automatic Ultrasonic Cleaner's Warranty:

1 Year warranty for Skymen ultrasonic cleaner.

If any technical problem during warranty time, replacement parts will be sent free of charge. And technical support is also available after 1 year. 



Automatic Ultrasonic Cleaner's Cleaning Effect:

Automatic Ultrasonic Cleaner with Robotic Arm PLC Control System

Automatic Ultrasonic Cleaner with Robotic Arm PLC Control SystemAutomatic Ultrasonic Cleaner with Robotic Arm PLC Control System

FAQ:
 
Q: What frequency is better for my parts?
A:  Frequency is suggested based on pollutants in the objects. 
28kHz frequency is stronger, better for car/motor/truckessel parts clean (remove oils, grease, pastes, etc. )
40kHz is better for pcb boards, electronic parts, etc. 
Higher precision goods, higher frequency. 
 
Q: Can ultrasonic cleaning damage parts?
A: Although the effect of thousands of implosions per second is very powerful, the cleaning process is safe. No damage to your daily objects.
 
Q: What cleaning solution should I use?
A:A large variety of different formulas designed for specific applications. Proper selection is crucial for acceptable cleaning activity and to prevent unwanted reactions with the workpiece.
 
Q: Is rinsing after cleaning cycles?
A: Rinsing is recommended to remove any chemical residue that could be harmful to the part. Details can be rinsed right in your ultrasonic cleaner or in a clean water bath or in a separate sink tap, distilled or deionized water.

Company's Introduction

Skymen Cleaning Equipment Shenzhen Co., Ltd., which is a leading manufacturer and national high-tech enterprise, was founded in 2007. We have been focusing on R&D of ultrasonic equipment & cleaning solution for more than 15 years with over 200 employee and plant size 20,000 square meter.

There are 2 factories of Skymen, one is located in Shenzhen, closed to HongKong. And the other is located in Shaoguan, Guangdong province, China.

There are more than 120 patents & certificates in total. Our products range covers homeuse ultrasonic cleaner, commercial ultrasonic cleaner, ultrasonic vibration rod series, ultrasonic vibration plate series, large hydrocarbon ultrasonic cleaning equipment with PLC, large ultrasonic cleaning equipment with vacuum implementation, etc.

Products include CE, FCC, PSE, KC and other safety certification, as well as ROHS, PAHS, REACH, SCCP environmental certification, and passed the factory audit BSCI, ISO9001 quality management system.

Automatic Ultrasonic Cleaner with Robotic Arm PLC Control System


Automatic Ultrasonic Cleaner with Robotic Arm PLC Control System









 
 

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