40kHz Ultrasonic Electrolysis Mold Cleaning Machine for Precision Plastic Molds Hardware Module Inserts

Product Details
Customization: Available
After-sales Service: Technical Support and Service, Spare Parts
Warranty: 1 Year
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Year of Establishment
2007-12-18
Registered Capital
1.77 Million USD
Management System Certification
ISO9001:2015, Intellectual Property Management System Certificate
  • 40kHz Ultrasonic Electrolysis Mold Cleaning Machine for Precision Plastic Molds Hardware Module Inserts
  • 40kHz Ultrasonic Electrolysis Mold Cleaning Machine for Precision Plastic Molds Hardware Module Inserts
  • 40kHz Ultrasonic Electrolysis Mold Cleaning Machine for Precision Plastic Molds Hardware Module Inserts
  • 40kHz Ultrasonic Electrolysis Mold Cleaning Machine for Precision Plastic Molds Hardware Module Inserts
  • 40kHz Ultrasonic Electrolysis Mold Cleaning Machine for Precision Plastic Molds Hardware Module Inserts
  • 40kHz Ultrasonic Electrolysis Mold Cleaning Machine for Precision Plastic Molds Hardware Module Inserts
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Basic Info.

Model NO.
JTS-1030
Application
Petroleum Processing Industry
Cleaning Media
Wet Cleaning
Automation
Semi-automatic
Cleaning Precision
Ultra-Precision Industrial Cleaning
Control
Artificial
Principle
Physical Cleaning
Certification
CE, RoHS
Condition
New
Customized
Customized
Feature
High Efficiency
Tank Size
550 X 450 X 400mm
Ultrasonic Power
1500W
Tank Volume
96 L
Frequency
28kHz/40kHz
Material
SUS304
Heating Power
3000W
Temperature Setting
95 Celsius / 203 Fahrenheit
Other
Electrolysis
Transport Package
1set Wooden Case
Specification
1050*500*765mm
Trademark
Skynen
Origin
Shenzhen, China (Mainland)
HS Code
8479899990

Product Description

 
40khz Ultrasonic Electrolysis Mold Cleaning Machine for precision plastic molds hardware module inserts
40kHz Ultrasonic Electrolysis Mold Cleaning Machine for Precision Plastic Molds Hardware Module Inserts
 
Features:

Process flow
electrolytic cleaning → washing with city water → anti-rust
 
Main components
ultrasonic generation system, electrolysis circuit system, circulating filtration system
 
Working principle
Use the mold or the workpiece to be cleaned as the cathode (just put it in the cleaning frame), and use the standard electrode rod as the anode. The use of electrolyzed water produces oxygen at the anode and hydrogen at the cathode. During the operation, a large amount of hydrogen is generated on the surface of the workpiece, so that the dirt is quickly decomposed and peeled off from the surface of the workpiece; at the same time, the cavitation effect of ultrasonic waves is used to cause countless small bubbles to collide with the object. Impact blasting the dirt on the workpiece to automatically peel off the dirt.
At the same time, chemical cleaning liquid should be used to make the dirt decompose rapidly through a sufficient chemical reaction. In this way, even the difficult-to-clean parts, such as the grooves, grooves, corners, holes, holes, bites and other complicated parts inside the mold, will be cleaned cleanly, and the mold will show a brilliant metallic luster from the inside to the outside.
The cleaned molds are rinsed with water, and then soaked with special water-based rust inhibitor for steel. This anti-rust agent can quickly remove the moisture on the surface of the mold and form a protection on the surface of the mold. It can be stored or reprocessed after air-drying. Re-production will not produce carbides attached to the mold.

Scope of application:
plastic molds,
hardware molds,
optical mirror molds,
rubber molds,
medical equipment,
auto parts molds, etc.
 
Used for cleaning precision plastic molds, hardware, modules, mold cores, inserts, decontamination, high-temperature carbon deposits, sulfides, gas, degreasing, and rust removal.
 

Note: Various non-standard models and sizes can be customized according to customer requirements.
 
Principle of electrolytic mold cleaning machine
Electrolysis is the process of chemical decomposition of substances under the action of electric current. During the electrolysis process, the dirt on the metal surface begins to fall off, and the peeling is accelerated under the impact of ultrasonic waves. The metal surface is stained with animal and vegetable oils, minerals Oil, paraffin, carbon deposit, oxide layer. Use electrolysis to remove these dirt.
When the current passes through the mold electrolytic cleaning agent containing a special formula, oxygen is generated near the positive electrode of the electrolytic cell, and hydrogen is generated at the negative electrode. Put the metal parts to be cleaned into the positive electrode of the electrolytic cell, and there will be fines on the metal surface during the electrolysis process. These small bubbles cause the dirt to peel off the metal surface.
Ultrasonic cleaning is a process in which a 40KHZ high-frequency power supply is used to convert the transducer to mechanical energy from electrical energy. During this process, the transducer transfers huge energy to the cleaning tank solution. Generate positive and negative pressure zones in the liquid, forming tens of thousands of cavitation bubbles, which continue to form explosions, impact the surface of the cleaned metal object, and quickly release the dirt on the metal surface. To clean the mold and restore the mold true color.
 
 
 
Product Parameters
Model Number
JTS-1030
Function
Electrolysis + Hot water cleaning
Ultrasonic Frequency
28/40kHz (other frequency can be customized 20KHz 68KHz, 80KHz, 132KHz)
Tank Material
SUS 304 (SUS 316 can be customized)
Thickness of tank
2mm
Inner tank dimension
550*450*400mm / 31*12*16 inch (Length*width*deep)
Machine dimension
1000*900*1000mm (Length*width*height)
Packing dimension
1100*1000*1200mm (Length*width*height)
Gross weight of machine
130KG
Tank Capacity
99 Liter / 26 Gallon
Transducer
30pcs; 50W for each transducer; 100W transducer can be customized
Ultrasonic Power
1500W
Heating Power
3000W
Time setting of Ultrasonic
0~99 hours
Temperature setting
Room temperature ~ 95°C / 203°F adjustable
Drain hole
On the bottom of inner tank
Water inlet/outlet
Yes; 20mm
Basket
Yes; ,
Basket load
More than 200KG
Length of power line
1.5 meters
Power supply
220V 50Hz; 110V 60Hz
Warranty
1 year
Certificate
CE; RoHS; FCC; REACH
Lead time
25 days after payment
Cleaning Effect
 
Same Series Machine List
Model
Tank size
Capacity
Transducer
Ultrasonic power
Heating power
Frequency
Generator
(cm)
(L)
(pcs)
(W)
(W)
(kHz)
(set)
JP-120ST
50*30*25
38
12
600
1500
28/40
0
JP-180ST
50*35*30
53
18
900
1500
28/40
0
JP-240ST
55*40*35
77
24
1200
3000
28/40
0
JP-300ST
55*45*40
99
30
1500
3000
28/40
0
JP-360ST
60*50*45
135
36
1800
4500
28/40
1
JP-480ST
70*50*50
175
48
2400
6000
28/40
2
JP-600ST
80*60*55
264
60
3000
6000
28/40
2
JP-720ST
100*60*60
360
72
3600
9000
28/40
2
JP-1108ST
100*90*60
540
108
5400
18000
28/40
3
JP-1144ST
120*100*80
960
144
7200
24000
28/40
4
 
 
Company Profile
Skymen Cleaning Equipment Shenzhen Co. Ltd., that has worked on ultrasonic cleaner for more than 13 years.Our ultrasonic products fully range from mini household ultrasonic cleaner, benchtop stainless steel small ultrasonic cleaner, and industrial large tank ultrasonic cleaner as well as Immersible ultrasonic transducer system.Our company devote to research and development, with strong engineer teams.Otherwise, we accept customer's idea and want to develop new products together.
 
 
 
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
 

Warranty: 1 year warranty
If any technical problem during warranty time, replacement parts will be sent free of charge. And technical support is also available after 1 year. 


40kHz Ultrasonic Electrolysis Mold Cleaning Machine for Precision Plastic Molds Hardware Module Inserts
40kHz Ultrasonic Electrolysis Mold Cleaning Machine for Precision Plastic Molds Hardware Module Inserts
40kHz Ultrasonic Electrolysis Mold Cleaning Machine for Precision Plastic Molds Hardware Module Inserts


 

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