Customization: | Available |
---|---|
Application: | PCB, Metal Part, Aluminum Part |
Cleaning Media: | Wet Cleaning |
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Ultrasonic Engine DPF diesel fuel filter cleaning machine
Model: JP-2144
Clean tank size : 1000*600*600mm (L*W*H)
Rinse tank size: 1000*600*600mm (L*W*H)
Tank capacity: 360L each
Transducers :144
Clean tank Ultrasonic power: 3600W
Rinse tank Heating power: 9000W
Ultrasonic frequency: 28KHZ/40KHZ
Tank material 304/316SUS
Tank thickness 2MM
Timer 1S-99hours adjustable/Normally open
Heater 20-95c ajdustable
Drain valve 1 inch
Basket & Lid standard equipped
Machine Voltage AC 220V/380V, 3phases
Generator voltage AC 110V/220V, 1phase
Features
1.with filtration system
2.with casters with brake
3.1 year warranty & tech support for life
Rinsing tanks and dryer tanks to drying after rinsing, such as for tank capacity of 50L,100L,150L,200L or even bigger tank.
Multi tanks with different functions by each unit work together to approach maximum cleaning efficiency.
Take 3-tank ultrasonic cleaner as example:
1st ultrasonic cleaning tank
2nd rinsing tank after rinsing(or add a second rinsing tank for thorough rinsing)
3rd dryer tank
Specification details as follows:
1st ultrasonic tank: installed with ultrasonic cleaning transducers to operate cleaning process by ultrasonic transducer vibration.
2nd Rinsing tank: It has a continues supply of water by supplying water from the bottom, and dirty liquid flow away from the surface of the liquid.
Another point is, if the parts have high requirement of surface cleaning efficiency,
our customers will add second rinsing tank to achieve thorough cleaning result.
the second rinsing tank don't fix transducers so it's cheap. So that's four-tank machine.
3rd Dryer tank : it has heater and hot-air circulation system.
Usually one dryer tank take 8~10min to dry parts. The heated air generated by motor circulated to dry the parts.
The heating temperature is adjustable(room temperature~300ºC).
You can adjust temperature when drying plastic parts and usually not affected.
Skymen can make also double tanks, 4 tanks, 5 tanks big ultrasonic cleaner machine,
and fully automatic ultrasonic cleaning machine.
Any question or technical problems, please don't hesitate to advise us.
The process of ultrasonic cleaning utilises high frequency sound waves which are radiated through a liquid medium. These sound waves are created by a number of transducers which are bonded to the base of the ultrasonic bath. As an electrical current is passed through the two transducer crystal rings they become agitated and vibrate at around 40,000 times a second. This vibration converts the electrical energy to sound energy which is then transferred through the base of the tank into the liquid.
As the sound waves pass through the fluid microscopic bubbles form. These bubbles continue to grow in size until they become unstable and cannot support their own density, causing them to implode. This is the phenomenon known as cavitations. As these bubbles collapse the surrounding cleaning fluid rushes in to fill the gaps, which creates an action similar to that of a scrubbing brush, but thousands of times a second per cubic centimetre. It is this process which gives ultrasonics its powerful cleaning action and makes it the most effective method for removing contaminants from hard substrates or complex shapes.
Application:
Industry |
Cleaning objects |
jewelry |
Jewelry, diamond, gold, silver products, |
machinery |
Moulds, precision parts, pressing parts, camera parts, bearing, hardware tools |
electronics |
PCB board, electronic parts, TV parts, computer parts |
Auto industry |
engine parts, gear box, shock absorber, auto nozzle, cylinder, valve |
Dental& Medical |
dental tools, medical tools, injector, surgery tools, dropper, glass container |
Plating& painting |
polishing parts, SUS cutter, tableware, plating |
Food industry |
Oven tray, boiler, bottles, bottle cap, filters |
Optical& watch maker |
optical lens, eyeglass, sunglass, metal, gold, jewelry, diamond, watch band, watch cover, watch hand |
textile |
spinneret plate, rubber parts, plastic molds, toy |
others |
seal, flapper, coins, pottery, bank card, IGBT |
cleaning effect:
Another major benefit of ultrasonic cleaning is its ability to reach hidden areas. This will occur anywhere where water particles can reach. This means that items such as cylinder heads, which have a number of internal channels, will be thoroughly cleaned throughout. The cleaning fluid will flood these channels enabling the scrubbing action to work in even the deepest and smallest spaces.